Instruments
Air Sampler
Nuclear Magnetic Resonance Spectroscopy
Inductively Coupled Plasma/Mass Spectrometry
Surface Scanner Particle Counter (SurfScan Particle Counter)
Atomic Force Microscopy      
Focused Ion Beam
Ion Chromatography
Time-of-Flight Secondary Ion Mass Spectroscopy
Auger Electron Spectroscopy
Fourier Transform Infrared Spectroscopy
Liquid Particle Counter
Transmission Electron Microscopy
Electron Dispersive X-Ray Spectroscopy
Gas Chromatography/Mass Spectroscopy
Raman Spectroscopy
X-Ray Diffraction
Electron Spectroscopy for Chemical Analysis
High Performance Liquid Chromatography
Scanning Electron Microscope
Total Organic Carbon Analyzer

 

AS

Air Sampler

(More detail)

Application

Automatically collect trace of inorganic and organic vapors or airborne particles

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Gas (vapor)

Depends to percentage of the solute
 (i.e. pollution % in Air)

Depends on the in used chemical absorbing materials.

Chemical Detectable Limit.

Evaluation of cleanroom condition. Environmental pollution. Purity of industrial gas cylinder.

AFM

Atomic Force Microscopy                 

(More detail)

Application

A standard microscopy technique to visualize and measuring a material's surface structure. Measuring defects in many types of materials, and the coating surface roughness. Also, it provides accurate metrological measurements on optically transparent materials.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid

A "typical" size for the multimode is 8mm ´ 8mm. It depends on the specifics of the "sample holder"

Range from a few nanometers all the way up to tens of microns.

Small scale surface features. Flat sample.

Polymers, ceramics, metals, crystals, and minerals.

AES

Auger Electron Spectroscopy

(More detail)

Application

Identifies the Elemental Composition of the Analyzed Surface

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid

Maximum up to
6" x 6" x 1/4"
(W x L x H)

[Coated Glass]

 

Resolution is approximately 0.3 microns.

Sample type must be conductive. Sample must be compatible with High Vacuum environment        (1´ 10-9) Torr. Minimum area of analysis (~ 0.3) microns.
Detection limits are approximately 0.1 atom percent

Detection of impurities of semiconductor die or wafer.

EDX

Electron Dispersive X-Ray Spectroscopy

(More detail)

Application

Elemental Analysis or Chemical Characterization of a Sample

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid

It depends on the specifics of the "sample holder"

Many elements will have overlapping peaks.
I.e.: Ti , V, Mn , Fe

Cannot detect presence of elements with atomic number less than 5.
The X-rays are generated in a region about 2 microns in depth, and thus EDX is not a surface science technique.

Foreign particle analysis, corrosive evaluation, coating composition analysis

ESCA

Electron Spectroscopy for Chemical Analysis

(More detail)

Application

It provides unique information about chemical composition and chemical state of a surface. It can be used for biomaterials.    

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid
(with low vapor pressures)

Between 0.1 and 4.0 cm2

The top 20-50Å of the sample's surface.
Spatial resolution with the analysis spot diameter at 300µm
(Accuracy of quantitative analysis limited to 3-4 %)

Elements H and He are undetectable.

Determination the composition of monolayer deposition on a thin film substrate. Can analyze both conductors and insulators.
Surface analysis tool for studying organics, polymers, and oxides
in the semiconductor industry.

NMR

Nuclear Magnetic Resonance Spectroscopy

(More detail)

Application

Probe the nature and characteristics of molecular structure.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Liquid, Solid

5-20 mg is generally sufficient.

For 13C:
10 mg
For 1H:
0.1 mg

Sample preparation.

Refinery products and crude oils. Industrial biotech products. The process control.   Formulations investigation.
Raw materials fingerprinting.
Mixture analysis.
Sample purity determination.
Quantitative analysis.
Compound identification and confirmation.

FIB

Focused Ion Beam

(More detail)

Application

It is used for site-specific analysis, deposition, and ablation of materials in the semiconductor and materials science fields.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid

It depends on the specifics of the "sample holder"

The common smallest beam size is 4-6 nm.

Destructive to the specimen.  Vacuum compatibility required.
Imaging may spoil subsequent analyses.
Residual Ga on analytical face.

Sample preparation for SEM, STEM TEM. Etch or machine surfaces. Die surface milling. Patch or modify an existing semiconductor device.
FIB secondary electron images are used in corrosion studies. Failure analysis.

FTIR

Fourier Transform Infrared Spectroscopy

(More detail)

Application

It is used to identify organic (and in some cases inorganic) materials.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid, Liquid (anhydrous), Gas

Solid: thin (20–100 micrometer) film.
Gas: needs cell with path length typically (5–10 cm.)

Surface sensitivity (typical sampling volumes are ~0.8 µm)

Limited inorganic information. Minimum analysis area: ~15 micron

Characterization of polymer and rubber.
Molecular structures. Quantification of O and H in Si, and H in SiN wafers (Si-H vs. N-H)

GC/MS

Gas Chromatography/Mass Spectroscopy

(More detail)

Application

Identification and quantification of volatile organic compounds in complex mixtures. Structural determination of unknown organic compounds.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Volatile Liquid

~ 100 mg

Sensitivity (S/N) is depended on the optimization of instrument.

Sample must either be volatile or capable of derivatization.

Testing the purity of a particular substance. Separating the different components of a mixture. In some situations, identifying a compound.

HPLC

High Performance Liquid Chromatography

(More detail)

Application

Separating and quantifying components in complex liquid mixtures (ranging from small organic and inorganic molecules and ions to polymers and proteins with high molecular weights.)

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Liquid

~ 5 (g or mL)

Depended on the instrument's column.

No universal detector. Less separation efficiency than capillary GC.

Determination of pesticides. Drugs Analysis. Toxicological Analysis. Explosives Analysis.

ICP/MS

Inductively Coupled Plasma/Mass Spectrometry

(More detail)

Application

Determination of a range of metals and several non-metals at concentrations below one part in 1012

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Liquid, solid, Slurry

10-500 micro liters

Nanograms/L

In MS the common matrix elements and other molecular species can interfere with the determination of some elements.
The sample to be analyzed must be digested prior to analysis in order to dissolve the element(s) of interest.

Medical, Toxicology, Material Analysis.

IC

Ion Chromatography

(More detail)

Application

It is used for water chemistry (Anions/Cations) analysis

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Liquid

~ 5 mL

Parts-per-billion (ppb) range.

Depends on the Average Detection Limit (ADL)

Water analysis for pollution.  Aquatic ecosystems. Contents of food.

LPC

Liquid Particle Counter

(More detail)

Application

It is used to determine the concentration of particles with respect to various sizes which extracted from the contaminated surface of an object.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Aqueous Solution

Variable

~ 0.5 to 60 micrometer

Temporal coincidence of particles in the sensing volume of the LPC. Saturation level or maximum counting rate capability of the electronic sizing. And counting circuitry.

Wafer Cassettes. Magnetic Disks.

Raman Spectroscopy

(More detail)

Application

It is used for physicochemical analysis (identifying molecules and minerals)

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid;  Liquid;  Gas

Variable

Depends upon optimized experimental parameters.

The strong background fluorescence in some methods.

The crystallographic orientation of a sample. Pharmaceutical material. Analyzing glass, sapphire, transparent polymers, and diamond.

SEM

Scanning Electron Microscope

(More detail)

Application

Producing information about the sample's surface topography, composition and other properties such as electrical conductivity.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid; Objects with Chemical Fixation.

Depends on specimen stub. Also, a (~ 15 cm) semiconductor wafer holder is present.

Approximately 1 cm to 5 microns in width can be imaged. Spatial resolution of 50 to 100 nm

Conductive materials. Samples must be stable in a vacuum on the order of 10-5 - 10-6 torr.  Very light elements (H, He, and Li) are not detectable.

Semiconductor wafer. Crystalline structure of specimens. Examine micro fabric and crystallographic orientation.

SPC

Surface Scanner Particle Counter (SurfScan Particle Counter)

(More detail)

Application

Measuring haze levels which gives information about the micro roughness of an object's (i.e. wafer) surface.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Flat Solid

Variable
 (~ 200 mm diameter)

~ 0.20 um diameter with 90% detection probability. Haze sensitivity: ~ 0.4 ppm. ~ 50 micrometer space between particles.

Detection limit about 0.12 micrometer.

Measure of the micro roughness of the wafer surface. Measuring the cleanliness of surfaces in a cleanroom.

ToF-SIMS

Time-of-Flight Secondary Ion Mass Spectroscopy

(More detail)

Application

It used in material science disciplines in studies of materials such as polymers, pharmaceuticals, and semi-conductors.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid

From a few mm to 10 cm.

Distinguish elements and molecules with masses ranging from 1 to >10,000 amu. Spatial resolution ~100 nm

Does not produce quantitative analyses. Optical capabilities. Too much data, take hours, days or weeks to fully analyze. Samples must be vacuum compatible.

Study of:
 Thin Films. Solid-state materials. Ceramics. Polymers. Biological samples. Catalyst particles.

TEM

Transmission Electron Microscopy

(More detail)

Application

Investigative/analytical tool for morphological, visual image and patterns observation

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Solid; Fixated specimen.

Depend on TEM grid sizes. About 2.5 mm.
Sample required being at most hundreds of nanometers thick.

Resolution below 0.5 Ångströms (50 pm) /magnifications ~ 50 million times.

Extensive sample preparation.
Sample may be damaged by the electron beam.

Material science. Biological materials.

XRD

X-Ray Diffraction

(More detail)

Application

To characterize the structure of crystalline material.

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Metal, Powder

Depends on sample holders and mounting.
In general:
 20 mm ´ 10 mm ´ 0.3 mm.

Sensitivity depends on the spectrometer and the average atomic number of the sample.

Only work with crystalline materials. Data collection requires long time.

Quality control. Stress analysis of polycrystalline materials (powders).
Protein Crystallography.

TOC

Total Organic Carbon Analyzer

(More detail)

Application

Determination of the amount of carbon bound in an organic compound on manufacturing object or solution

State of Sample

Size of Sample

Sensitivity/Accuracy

Limitation

Examples of Use

Liquid (solution)

The typical sample volume collected may vary from 40 mL to 1 L.

About 0.03 ppb to 50 ppm.
With accuracy about ± 2%

~ 0.015 mg/L detection limit.

Pharmaceutical manufacturing equipment.



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1.Air Sampling (From PPM to PPT level)
Using "System Service Innovation" system, model 2000B, capable of air sampling from four different sites simultaneously. The Air Analysis could be applied to:

Sampling trace of inorganic vapors or airborne materials in cleanrooms (Anions & Cations)

Evaluating purity of gas cylinders in PPT levels used for sputtering chambers and oxygen free environment

Sampling trace organic vapors or airborne particles in cleanrooms (acids, bases, and neutral organic compounds)

Evaluating performance of cleanroom filters for efficiency of trapping organic and inorganic trace contaminant

Outside air sampling for monitoring environmental pollution, and agricultural pesticide

Outside air sampling for regulatory compliance and health service

Chemical manufacturing and petroleum industry


AFM
2. Atomic Force Microscopy (AFM)
Three dimensional images of surfaces for measurement of:
Surface roughness
Grain size
Grain distribution
 

AES
3. Auger Electron Spectroscopy (AES)

Determination of trace metal impurities

Elemental identification

4. Electron Dispersive X-ray (EDX)

Compositional analysis for different elements
 
 


ESCA
5. Electron Spectroscopy for Chemical Analysis (ESCA)

Chemical bonding information

Surface elemental identification

 
 

6. F-19 (NMR)
Polymeric functional group especially for lubricants
 

7. Focused Ion Beam (FIB)
Using Ga liquid metal ion beam
FIB Cross Sectioning
FIB Critical Dimension (CD) Measurement
FIB on-chip Circuit modification (repair, device isolation, & etc...)



FTIR
8. Fourier Transform Infrared Spectroscopy (FTIR)
Using model Nicolet550 series 2 connected to a microscope

Surface contaminations

Ratio of CH:CF bonds

Silicone

Identification of Trace Contaminants


GC/MS
9. Gas Chromatography/Mass Spectrometry (GC/MS)

Using HP 5970B/5965B

Analyzing trace of organic compounds for the semiconductor industry

Analyzing trace of organic contaminations on Magnetic Disks/Heads
 

HPLC
10. High Performance Liquid Chromatography (HPLC)

Trace organic contamination in aqueous and organic samples

Identification of high boiling point organic compounds
   
 

ICP/MS
11. Inductively Couple Plasma Mass Spectrometry (ICP/MS)
Using Hewlett Packard model G1822A ICP/MS systems

Analyzing trace metals on magnetic disks and electronic devices (low PPB)

Identification of trace inorganics in plating solutions

Analyzing trace contaminants in semiconductor solvents and extracted electronic components

DI-Water


IC
12. Ion Chromatography (IC)
Using Dionex IC systems DX-500 (for Anions & Cations PPM to PPT levels)

Semiconductor Solvents

Semiconductor Acids, Bases, Oxidizing Chemicals

Extracted from Electronic Devices

Extracted from Magnetic Disks

Extracted from Heads

Extracted from Cleaning Tapes, Brushes

Lube and Solvents

Photo Resist

DI-Water




LPC
13. Liquid Particle Size & Counts Measurements (LPC)

Using PMS or Hiac Royco systems (0.2 to 300 micron particles) for:

Heads Extract

Disk Extract

Lube

Corrosive Liquids (acids, bases)

Oxidizing Chemicals

Semiconductor Solvents
Cleanroom's Consumables (Gloves, Masks, Tapes, Wipes, Bags, etc.

14. Raman Spectroscopy

Study of surface structure and orbital hybridization
 


SEM
15. Scanning Electron Microscopy (SEM)
Using a JEOL 5300-45 Ao resolution
Magnetic Disks

Photoresist performance

Surface evaluations

Corrosion study

16. SurfScan Particle Count Size & Mapping (SPC)
Using KLA Tencor Surface Scan for 6" & 8" Wafers

Surface Particle Measurment
Surface Particle Sizing
Surface Particle Mapping

TOF
17. Time-Of-Flight Secondary Ion Mass Spectroscopy (TOF)
Using a PHI TFS 2000 High Mass Resolution-High Spatial Resolution TOF SIEM, for 6 & 8 inch sample stage
TOF is an undisturbed surface analysis for identification of Organic & Inorganic trance contamination


TOC
18. Total Organic Carbon (TOC)
Using Sivers TOC model 800:

Disks/Heads

Cleanroom consumable materials, tape, gloves, etc.

Aqueous extracted samples

TEM
19. Transmission Electron Microscopy (TEM)

High resolution imaging of thin films in plan view or cross-section for micro-structural & compositional analysis. Excellent for carbon & heavier elements analysis
 

20. X-ray Diffraction (XRD)

Phase identification

Measurement of average crystallite size & orientation

Thin film thickness density
 

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