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Instruments |
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Air Sampler |
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Application |
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Automatically collect trace of inorganic and organic vapors or airborne particles |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Gas (vapor) |
Depends to percentage of the solute |
Depends on the in used chemical absorbing materials. |
Chemical Detectable Limit. |
Evaluation of cleanroom condition. Environmental pollution. Purity of industrial gas cylinder. |
Atomic Force Microscopy |
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Application |
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A standard microscopy technique to visualize and measuring a material's surface structure. Measuring defects in many types of materials, and the coating surface roughness. Also, it provides accurate metrological measurements on optically transparent materials. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid |
A "typical" size for the multimode is 8mm ´ 8mm. It depends on the specifics of the "sample holder" |
Range from a few nanometers all the way up to tens of microns. |
Small scale surface features. Flat sample. |
Polymers, ceramics, metals, crystals, and minerals. |
Auger Electron Spectroscopy |
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Application |
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Identifies the Elemental Composition of the Analyzed Surface |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid |
Maximum up to [Coated Glass]
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Resolution is approximately 0.3 microns. |
Sample type must be conductive. Sample must be compatible with High Vacuum environment (1´ 10-9) Torr. Minimum area of analysis (~ 0.3) microns. |
Detection of impurities of semiconductor die or wafer. |
Electron Dispersive X-Ray Spectroscopy |
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Application |
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Elemental Analysis or Chemical Characterization of a Sample |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid |
It depends on the specifics of the "sample holder" |
Many elements will have overlapping peaks. |
Cannot detect presence of elements with atomic number less than 5. |
Foreign particle analysis, corrosive evaluation, coating composition analysis |
Electron Spectroscopy for Chemical Analysis |
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Application |
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It provides unique information about chemical composition and chemical state of a surface. It can be used for biomaterials. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid |
Between 0.1 and 4.0 cm2 |
The top 20-50Å of the sample's surface. |
Elements H and He are undetectable. |
Determination the composition of monolayer deposition on a thin film substrate. Can analyze both conductors and insulators. |
Nuclear Magnetic Resonance Spectroscopy |
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Application |
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Probe the nature and characteristics of molecular structure. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Liquid, Solid |
5-20 mg is generally sufficient. |
For 13C: |
Sample preparation. |
Refinery products and crude oils. Industrial biotech products. The process control. Formulations investigation. |
Focused Ion Beam |
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Application |
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It is used for site-specific analysis, deposition, and ablation of materials in the semiconductor and materials science fields. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid |
It depends on the specifics of the "sample holder" |
The common smallest beam size is 4-6 nm. |
Destructive to the specimen. Vacuum compatibility required. |
Sample preparation for SEM, STEM TEM. Etch or machine surfaces. Die surface milling. Patch or modify an existing semiconductor device. |
Fourier Transform Infrared Spectroscopy |
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Application |
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It is used to identify organic (and in some cases inorganic) materials. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid, Liquid (anhydrous), Gas |
Solid: thin (20–100 micrometer) film. |
Surface sensitivity (typical sampling volumes are ~0.8 µm) |
Limited inorganic information. Minimum analysis area: ~15 micron |
Characterization of polymer and rubber. |
Gas Chromatography/Mass Spectroscopy |
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Application |
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Identification and quantification of volatile organic compounds in complex mixtures. Structural determination of unknown organic compounds. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Volatile Liquid |
~ 100 mg |
Sensitivity (S/N) is depended on the optimization of instrument. |
Sample must either be volatile or capable of derivatization. |
Testing the purity of a particular substance. Separating the different components of a mixture. In some situations, identifying a compound. |
High Performance Liquid Chromatography |
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Application |
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Separating and quantifying components in complex liquid mixtures (ranging from small organic and inorganic molecules and ions to polymers and proteins with high molecular weights.) |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Liquid |
~ 5 (g or mL) |
Depended on the instrument's column. |
No universal detector. Less separation efficiency than capillary GC. |
Determination of pesticides. Drugs Analysis. Toxicological Analysis. Explosives Analysis. |
Inductively Coupled Plasma/Mass Spectrometry |
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Application |
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Determination of a range of metals and several non-metals at concentrations below one part in 1012 |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Liquid, solid, Slurry |
10-500 micro liters |
Nanograms/L |
In MS the common matrix elements and other molecular species can interfere with the determination of some elements. |
Medical, Toxicology, Material Analysis. |
Ion Chromatography |
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Application |
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It is used for water chemistry (Anions/Cations) analysis |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Liquid |
~ 5 mL |
Parts-per-billion (ppb) range. |
Depends on the Average Detection Limit (ADL) |
Water analysis for pollution. Aquatic ecosystems. Contents of food. |
Liquid Particle Counter |
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Application |
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It is used to determine the concentration of particles with respect to various sizes which extracted from the contaminated surface of an object. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Aqueous Solution |
Variable |
~ 0.5 to 60 micrometer |
Temporal coincidence of particles in the sensing volume of the LPC. Saturation level or maximum counting rate capability of the electronic sizing. And counting circuitry. |
Wafer Cassettes. Magnetic Disks. |
Raman Spectroscopy |
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Application |
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It is used for physicochemical analysis (identifying molecules and minerals) |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid; Liquid; Gas |
Variable |
Depends upon optimized experimental parameters. |
The strong background fluorescence in some methods. |
The crystallographic orientation of a sample. Pharmaceutical material. Analyzing glass, sapphire, transparent polymers, and diamond. |
Scanning Electron Microscope |
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Application |
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Producing information about the sample's surface topography, composition and other properties such as electrical conductivity. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid; Objects with Chemical Fixation. |
Depends on specimen stub. Also, a (~ 15 cm) semiconductor wafer holder is present. |
Approximately 1 cm to 5 microns in width can be imaged. Spatial resolution of 50 to 100 nm |
Conductive materials. Samples must be stable in a vacuum on the order of 10-5 - 10-6 torr. Very light elements (H, He, and Li) are not detectable. |
Semiconductor wafer. Crystalline structure of specimens. Examine micro fabric and crystallographic orientation. |
Surface Scanner Particle Counter (SurfScan Particle Counter) |
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Application |
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Measuring haze levels which gives information about the micro roughness of an object's (i.e. wafer) surface. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Flat Solid |
Variable |
~ 0.20 um diameter with 90% detection probability. Haze sensitivity: ~ 0.4 ppm. ~ 50 micrometer space between particles. |
Detection limit about 0.12 micrometer. |
Measure of the micro roughness of the wafer surface. Measuring the cleanliness of surfaces in a cleanroom. |
Time-of-Flight Secondary Ion Mass Spectroscopy |
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Application |
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It used in material science disciplines in studies of materials such as polymers, pharmaceuticals, and semi-conductors. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid |
From a few mm to 10 cm. |
Distinguish elements and molecules with masses ranging from 1 to >10,000 amu. Spatial resolution ~100 nm |
Does not produce quantitative analyses. Optical capabilities. Too much data, take hours, days or weeks to fully analyze. Samples must be vacuum compatible. |
Study of: |
Transmission Electron Microscopy |
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Application |
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Investigative/analytical tool for morphological, visual image and patterns observation |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Solid; Fixated specimen. |
Depend on TEM grid sizes. About 2.5 mm. |
Resolution below 0.5 Ångströms (50 pm) /magnifications ~ 50 million times. |
Extensive sample preparation. |
Material science. Biological materials. |
X-Ray Diffraction |
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Application |
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To characterize the structure of crystalline material. |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Metal, Powder |
Depends on sample holders and mounting. |
Sensitivity depends on the spectrometer and the average atomic number of the sample. |
Only work with crystalline materials. Data collection requires long time. |
Quality control. Stress analysis of polycrystalline materials (powders). |
Total Organic Carbon Analyzer |
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Application |
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Determination of the amount of carbon bound in an organic compound on manufacturing object or solution |
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State of Sample |
Size of Sample |
Sensitivity/Accuracy |
Limitation |
Examples of Use |
Liquid (solution) |
The typical sample volume collected may vary from 40 mL to 1 L. |
About 0.03 ppb to 50 ppm. |
~ 0.015 mg/L detection limit. |
Pharmaceutical manufacturing equipment. |
| 1.Air Sampling (From PPM to PPT level) | ||
| Using
"System Service Innovation" system, model 2000B, capable
of air sampling from four different sites simultaneously. The
Air Analysis could be applied to: |
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Sampling trace of inorganic vapors or airborne materials in cleanrooms (Anions & Cations) |
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Evaluating purity of gas cylinders in PPT levels used for sputtering chambers and oxygen free environment |
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Sampling trace organic vapors or airborne particles in cleanrooms (acids, bases, and neutral organic compounds) | |
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Evaluating performance of cleanroom filters for efficiency of trapping organic and inorganic trace contaminant | |
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Outside air sampling for monitoring environmental pollution, and agricultural pesticide | |
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Outside air sampling for regulatory compliance and health service | |
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Chemical manufacturing and petroleum industry | |
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2. Atomic Force Microscopy (AFM) | |
| Three dimensional images of surfaces for measurement of: | ||
| Surface roughness | ||
| Grain size | ||
| Grain distribution | ||
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3. Auger Electron Spectroscopy (AES) | |
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Determination
of trace metal impurities |
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Elemental
identification |
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4. Electron Dispersive X-ray (EDX) | |
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Compositional analysis for different elements | |
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Chemical bonding information | |
Surface elemental identification |
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6. F-19 (NMR) | |
| Polymeric functional group especially for lubricants | ||
| 7. Focused Ion Beam (FIB) | ||
| Using Ga liquid metal ion beam | ||
| FIB Cross Sectioning | ||
| FIB Critical Dimension (CD) Measurement | ||
| FIB on-chip Circuit modification (repair, device isolation, & etc...) | ||
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8. Fourier Transform Infrared Spectroscopy (FTIR) | |
| Using model Nicolet550 series 2 connected to a microscope | ||
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Surface contaminations | |
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Ratio of CH:CF bonds | |
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Silicone | |
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Identification of Trace Contaminants | |
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Using HP 5970B/5965B |
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Analyzing trace of organic compounds for the semiconductor industry | |
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Analyzing trace of organic contaminations on Magnetic Disks/Heads | |
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Trace organic contamination in aqueous and organic samples | |
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Identification of high boiling point organic compounds | |
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| Using Hewlett Packard model G1822A ICP/MS systems | ||
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Analyzing trace metals on magnetic disks and electronic devices (low PPB) | |
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Identification of trace inorganics in plating solutions | |
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Analyzing trace contaminants in semiconductor solvents and extracted electronic components | |
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DI-Water | |
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12. Ion Chromatography (IC) | |
| Using Dionex IC systems DX-500 (for Anions & Cations PPM to PPT levels) | ||
Semiconductor Solvents |
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Semiconductor Acids, Bases, Oxidizing Chemicals | |
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Extracted from Electronic Devices | |
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Extracted from Magnetic Disks | |
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Extracted from Heads | |
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Extracted from Cleaning Tapes, Brushes | |
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Lube and Solvents | |
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Photo Resist | |
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DI-Water | |
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13. Liquid Particle Size & Counts Measurements (LPC) | |
Using PMS or Hiac Royco systems (0.2 to 300 micron particles) for: |
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Heads Extract |
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| Disk Extract | ||
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Lube | |
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Corrosive Liquids (acids, bases) | |
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Oxidizing Chemicals | |
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Semiconductor Solvents | |
| Cleanroom's Consumables (Gloves, Masks, Tapes, Wipes, Bags, etc. | ||
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14. Raman Spectroscopy | |
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Study of surface structure and orbital hybridization | |
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15. Scanning Electron Microscopy (SEM) | |
| Using a JEOL 5300-45 Ao resolution | ||
| Magnetic Disks | ||
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Photoresist performance | |
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Surface evaluations | |
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Corrosion study | |
| 16. SurfScan Particle Count Size & Mapping (SPC) | ||
| Using KLA Tencor Surface Scan for 6" & 8" Wafers | ||
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Surface Particle Measurment | |
| Surface Particle Sizing | ||
| Surface Particle Mapping | ||
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18. Total Organic Carbon (TOC) | |
| Using Sivers TOC model 800: | ||
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Disks/Heads | |
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Cleanroom consumable materials, tape, gloves, etc. | |
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Aqueous extracted samples | |
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19. Transmission Electron Microscopy (TEM) | |
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High resolution imaging of thin films in plan view or cross-section for micro-structural & compositional analysis. Excellent for carbon & heavier elements analysis | |
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20. X-ray Diffraction (XRD) | |
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Phase identification | |
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Measurement of average crystallite size & orientation | |
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Thin film thickness density | |